- New pilot line for joint R&D projects with customers
- More high-tenacity fibres for growing Geotextiles segment
- New PET-core-BICO Fibres deliver on softness and ultrasonic bonding trends for resilient, high loft hygiene nonwovens
Global raw materials’ provider Beaulieu Engineered Products invites ITMA 2019 visitors to tap into the inspiring performance of its fibres, yarns and technical textiles in order to enhance innovation and sustainability for high end textiles (Hall 3 Stand C130A).
2019 is seeing the introduction of exciting advances for many of the application segments served by the various businesses of this Beaulieu International Group division. And more is to come, including increased support on the co-development front.
Spearheading Beaulieu Engineered Product’s news at ITMA 2019, is the announcement of new, fully operational pilot line supporting R&D projects for industrial and hygiene applications. It will also support the development of innovative fibres for new markets and applications. Beaulieu Fibres International’s (BFI) pilot line answers increasing customer demand for co-developments. It is extremely flexible and can replicate any type of staple fibre spinning technology, using different type of polymers and additives, and different type of cross sections.
More capacity on horizon to boost cost-efficient, strong Geotextiles: new high tenacity staple fibres capacity will be available from the end of 2019 at BFI’s Italian plant. BFI’s high tenacity fibres HT8 offer unique high tensile strength without compromising on elongation. The fibres provide opportunities to reduce geotextile system cost by maximizing machine efficiency and ensure desired performance at reduced weight – up to 15% compared with standard geotextile fibres.
New PET-core BICO staple fibres bring loft to Hygiene products: the fibres are available in a dtex range from 1,3-6,7dtex/40mm in both polymer-configurations PP/PET (Polypropylene / Polyethylene terephthalate) and PE/PET (Polyethylene /Polyethylene terephthalate). The specific use of PET in the core improves the resilience/loft of the nonwoven. The use of PE in the sheath provides softness as required in top sheets, for example, while the configuration with PP in the sheath answers the requirements for ultrasonic bonding. Fibres come in an antimony (Sb)-free version, as required by the latest hygiene safety regulations.
Realising 100% recyclable sustainable needlepunched fabrics: BFI’s new and unique polyolefin staple fibre UltraBond eliminates the need for latex or other chemical binders to consolidate nonwovens, contributing to a fully recyclable system. The award-winning innovation opens up a new path to create 100% PP needlepunched fabrics which meet the same performance requirements while reducing the end-of-life environmental impact. CO₂ emissions are reduced by 35% over the full production process during fabrics’ production.
Renewable natural resources for carpets – biomass-balance EqoBalance® PA6 yarns: following their pioneering introduction in mid-2018, Beaulieu Yarns is seeing interest increase in 2019 in its drop-in alternative for carpet manufacturers. EqoBalance® yarns support the global goal of strong, immediate CO₂ emission reduction, allowing a reduction of up to 75% of CO₂ eq/kg compared to Beaulieu Yarns’ fossil-based products.
These Green Product Award winning yarns deliver the same quality and performance as the fossil-based equivalents, and enable carpet manufacturers to contribute to a sustainable future through less use of fossil resources and reduced greenhouse gas emissions. Beaulieu Yarns’ EqoBalance® is the very first yarn certified by TÜV Süd as meeting the new REDcert standard on the “use of sustainable biomass for material purposes in the chemical industry”.
Karena Cancilleri, Engineered Products, Beaulieu International Group, comments: “Textiles have expanded well beyond apparel. At ITMA 2019, we look forward to sharing pioneering solutions and practical co-development support to enable diverse industries to take a more innovative and sustainable direction in their future applications.”
Be inspired by the possibilities. Meet the fibres, yarns and technical textile teams from Beaulieu Engineered Products at ITMA 2019 in Hall 3 Booth C130A (20-26 June 2019, Fira de Barcelona, Spain).
 REDcert extended the initial scope of its standard to allow for considerations of impact. Sustainable technologies can only benefit the environment if they can be widely adopted or impact sectors with a large economic footprint (such as the tufting industry). EqoBalance® has been validated and certified with an Environmental Product Declaration (EPD), meaning it complies with the ISO 14025 standard.